Category Archives: Fab Lab

Design Challenge, Design Thinking, Engineering Design Challenge, Fab Lab, Fabrication, STEM Competitions

The Next Fab Lab Design Challenge is Here!

The Challenge

Fabricate an innovative product or enhance an existing product designed specifically for the human head.

Description

Ready to dive into a head-spinning adventure? Your mission is to create or revamp a product that’s all about the noggin! Whether you’re thinking helmets, headpieces, or any bold and imaginative concept that honors the human head, we want to see your wildest ideas come to life.

 Design Categories: 

  • Protection: Imagine next-gen gear to keep our heads safe in any situation—be it work, sports, or even during extreme weather! What will make your design stand out?
  • Medical: Innovate headgear with a focus on health and comfort. From dental headgear to other medical necessities, how can your design improve patient care?
  • Fashion Forward: Let your creativity shine with headgear that’s all about making a fashion statement. How will your design turn heads and set trends?
  • Status Symbol: Create or upgrade a headpiece that exudes elegance and prestige. Think crowns, tiaras, or any symbol of high status. How will your design make a statement?
  • Hair Containment: Design a stylish yet functional way to manage and showcase hair. From sleek to quirky, what’s your solution for hair-taming?

Who’s Eligible?

To be eligible, participants must be current students residing in the continental U.S. The competition will feature two age divisions: 10-15 years old and 16 and up.

Dates:

September 1st – Design Submission Portal Opens
November 17th – Design Submission Portal Closes at 11:59pm November 17th – Finalists Announced
December 13th – Awards Ceremony

Prizes:

Division Champions – $500
Division Runner-up – $250
Division Honorable Mention – $100

*Divisions are 10-15 years old and 16+.

How to Submit:

All entries must be submitted online. You will submit your product design digitally using the Entry Form. If chosen as a finalist, fabricated product must be delivered to NOVA Manassas Campus.

Entry Form:

The Entry Form will walk you through the required components which will include:

  • Name of product
  • Written description of your intended user and the purpose of your design (maximum 500 words).
  •  Documentation of your completed instrument
    • QTY 3-5: high-quality, still, color, digital images of your finished headwear (jpeg, jpg, tif, tiff, png, pdf)
    • Preferably on a neutral (white, grey, black) background
    • Multiple views are suggested (top, front, side, perspective, etc.)
  • Video documentation demonstrating  headwear being worn by the intended user
    • 15-30 second (mp4, mov)(160 MB max)
  • Evidence of fabrication
    • QTY 3-5: high-quality photos documenting your production and fabrication techniques and process. (jpeg, jpg, tif, tiff, png, pdf).
    • Should span the process from beginning to end

Note: Any uploaded files must be PDF, JPEG, PNG, STL, OBJ, SVG, DOC, DOCX file types.

 Judging Criteria:

 Functionality: Consider the practical aspects of headgear. How does your design enhance performance, provide protection, or address specific needs? Think about features such as weather resistance, ergonomics, or technology integration.

Aesthetics: Balance form and function. How does your design stand out visually? Explore materials, colors, and shapes that make your headgear not only functional but also fashionable and distinctive.

Innovation: Push the envelope with creative solutions. Incorporate new technologies, materials, or design techniques. How does your design reflect cutting-edge trends or offer new possibilities in headgear design?

Target Audience: Identify and cater to a specific user. Whether it’s an athlete, fashion enthusiast, outdoor adventurer, or everyday user, ensure your design meets their unique needs and preferences.

Sustainability: Consider the environmental impact of your design. Use eco-friendly materials and processes wherever possible and address the lifecycle of your headgear.

 Scoring Rubric                                                                100 Pts Total 

Functionality                                                                                    30

Aesthetics                                                                                          20                                           

Innovation                                                                                          20

Target Audience                                                                              20

Sustainability                                                                                    10

 FAQ

Should the headwear be designed for me?

You’re welcome to design headwear tailored to your own needs and preferences. Alternatively, you can also create something for another person with a specific requirement or purpose in mind. The choice is yours!

Can I recreate traditional religious or ceremonial headwear?

Yes, but please ensure that your design is approached with respect and sensitivity towards the cultural and religious significance of the original. We encourage creativity while maintaining a respectful attitude towards the traditions you’re inspired by.

What materials can I use?

Practically anything! Consider the wearer, the intended functionality, and design accordingly. If you don’t have access to specific materials, choose an alternative that best represents your vision. (For example, if you’re designing a helmet meant to be metal, you might use cardboard or 3D print it and then apply a faux metal finish.) Feel free to experiment with unconventional materials and textures to push the boundaries of traditional headwear.

Does scale matter?

No, the size of your design should be determined by the function you want it to serve.

How will I demonstrate the functionality? 

For the online submission, you must provide photographs of your headwear and a brief video showcasing the design being worn by yourself or the intended person. If you are chosen as a finalist, you will be required to present your design in person at the Awards Ceremony.

RULES AND REGULATIONS: 

  1. The Challenge is open to students 10+ years old and above including post-secondary educational institute within the continental USA.
  2. Participants must be 18 years or older or provide consent by a parent or guardian over the age of 18.
  3. Participation is open to individuals, or teams with no more than 3 members.
  4. Only 1 entry per person is permitted regardless of whether they enter as an individual or a team. If a participant enters one design as an individual, and a second as a team, the individual entry will be disqualified.
  5. The Challenge is not open to; any persons employed as a professional in 3D printing, employees of Northern Virginia Community College, judges or any of their families, and employees and families of the NOVA Annual Design Challenge sponsors.
  6. Judges will select finalists from the online submissions. These finalists will then be asked to deliver and leave their fabricated designs at the Fab Lab for in-person judging.
  7. Once judging has been completed, an awards ceremony and exhibit of all the physical entries will be held for competitors, winners, VIPs, guests, and judges.
  8. Competitors presenting work that is not their own will be disqualified.

 TERMS & CONDITIONS:

  • Agree to be bound by the decisions of the judges.
  • Warrant that you are eligible to participate.
  • Warrant, to the best of your knowledge, your work is not, and has not been in production or otherwise previously published or exhibited.
  • Warrant neither the work nor its use infringes the intellectual property rights (whether a patent, utility model, functional design right, aesthetic design right, trademark, copyright, or any other intellectual property right) of any other person.
  • Warrant that your design is respectful and considerate of all cultures. Designs that are deemed offensive or disrespectful will not be accepted.
  • Warrant participation shall not constitute employment, assignment or offer of employment, or assignment.
  • Agree participation does not entitle compensation or reimbursement for any costs.
  • Agree Northern Virginia Community College and all affiliates have the right to promote all entries and winners.
  • Winners will be contacted by NOVA Fab Lab staff to get their contact information and any other information needed.
  • Winning Product will be chosen based on the Rules and Requirements.
  • Winning individuals or teams will be required to collect prize(s) at the NOVA Manassas campus during award ceremony.
  • Winners agree to the NOVA Community College Image release

For additional information visit the Design Challenge website or send questions via email to; mratcliff@nvcc.edu (use the subject heading “2024 Fabrication Challenge”) 

FREE Design Challenge Resources and Workshops

Fabrication Workshop (10-15 Years Old). Sat, Sept 28, 9-11am

For participants interested in learning various hand-building techniques, the workshops will include demonstrations and hands-on activities covering cardboard methods, paper-mâché form-building, and wire crafting. (Please note: A parent or guardian must be in attendance).

Fabrication Workshop (16+ Years Old). Sat, Oct 12, 9am-11am 

For participants interested in learning to transform two-dimensional materials into three-dimensional objects. The workshops will include demonstrations and hands-on activities covering cardboard construction techniques and laser cutting.

TinkerCAD (10-15 Years Old). Sat, Oct 26, 9am-11am 

For participants wanting to transform their idea into a 3D digital format: Join an in-person TinkerCAD workshop to learn the basic tools and user interface of Autodesk’s free online CAD program. (Please note: A parent or guardian must be in attendance.)

Fusion360 Workshop (16+ Years Old). Sat, Nov 9, 9am-11am

For participants wanting to transform their idea into a 3D digital format: Join an in-person workshop to learn the basic tools and user interface of Fusion360. (Free software download available with .edu email.)

Participate in one or both workshops to enhance your fabrication skills! Register here

Educator/Classroom Informational Sessions via Zoom

Register for a 15 minute-long Design Challenge info session on any Wednesday from October 9th – October 23rd, 2024, at 2:30 or 3:30PM. Feel free to project us on a big screen to present to your class or group. Register Here.

Educator Reference Guide

Download our educator reference guide for various ways to implement the Design Challenge in your classroom.

Download Educator Reference Guide

 

Conferences, Design Challenge, Design Thinking, Digital Fabrication, Engineering Technology, Fab Lab, Fabrication, IET Events, NOVA Fab Lab, NOVA IET, NOVA STEM Faculty, SkillsUSA, STEM Awards, STEM Competitions, STEM Events, Student Success

NOVA SkillsUSA Students Reflect On Their National Success

Last month NOVA’s SkillsUSA students had some big outcomes at the National Leadership & Skills Conference in Atlanta.

Heidy Sandoval and Alait Mesfune won silver in Commercial sUAS Drone, Lauren Traversa, Mateo Aguilar, and Nyan Prakash took bronze in Engineering Technology Design, and Claudio Molina also won a bronze medal in Principles of Engineering.

This month, we caught up with the winning students to learn more about their experience at Nationals.

Heidy Sandova and Alait Mesfune: Silver Medal in commercial sUAS Drone

Heidi and Alait were the first students at NOVA to compete in commercial sUAS Drones, and after all their dedication and hard work, came away with a silver medal!

This competition evaluates team skills and job readiness for careers in drone technology within the National Airspace System, recognizing outstanding performance in real-world scenarios.

Sandoval said  “I served as the Remote Pilot in Command (RPIC) and my teammate served as the Visual Observer (VO). As the RPIC, I was responsible for the overall safety, regulatory compliance, and effective operation of the sUAS during its flight.”

“Being the first to at NOVA to compete in Commercial sUAS Drones, we were tasked with finding mentors and resources to help us prepare for this competition. Fortunately for us, we had an amazing team at the NOVA Fab Lab that was able to help us connect with other Drone experts in our area who were able to offer us their help. We spent restless hours learning how to fly our drones through loops, landing on elevated surfaces, knocking down balls with our drones, and countless nights testing ourselves on our FAA Knowledge.  I also made many professional connections that are beginning to incorporate drones in their workspace and I hope to be able to work with them in the future.”

Sandoval also talked about her next steps:

“After placing 2nd place at Nationals, we were offered a Drone course, all expenses covered, for our FAA Part 107 with CrossFlight Sky Solutions. Now, I’m actively working on getting licensed to fly commercially and I will be starting my business with aerial drone photography while I’m in school. From there, I want to get involved with search and rescue using drones.”

Her Drone partner, Alait, added her reflections on the competition and preparation for it:

“The SkillsUSA competition demanded significant dedication and hard work. Venturing into the field of drone piloting was both thrilling and challenging, as our team had to navigate this field independently. Countless hours were spent in the fabrication lab, where we experienced numerous cycles of flying, failing, and persevering—similar to the repetitive labor a tradesperson undertakes to master their craft.”

“As we competed this year, our inexperience led to many mistakes, but the unwavering support of our advisors, Justin, Andy, and Mary, was invaluable. I want to especially thank Dr. Elena Ziu, whose enthusiastic support and introduction to a crucial mentor significantly bolstered our efforts.”

“The competition demanded immense energy, yet the benefits far outweighed any concerns about its value. It afforded me the opportunity to acquire practical skills in a growing field, demonstrate my abilities before industry experts at one of the nation’s premier competitions, and compete for a medal. The support from our advisors, the financial backing from the NOVA Foundation for supplies and travel, and the chance to connect with individuals nationwide were all invaluable aspects of this experience.

Undoubtedly, this competition was profoundly enriching for my personal and professional growth.”

Claudio Molina: Bronze Medal in Principles of Engineering

The Principles of Engineering category assesses a competitor’s grasp of basic technical concepts in applied sciences and their ability to demonstrate and explain these concepts in action. Claudio triumphed with a car transmission design, something practical in real world application that needed teamwork for him to succeed.

“The possibility of even making it through States [the SkillsUSA State Championship in April] wouldn’t have been conceivable without the support of my fellow NOVA students and the guidance of the Fab Lab staff. I think NOVA should continue to encourage students to compete in SkillsUSA as it provides a real-world focus on what they would like to do in their careers and lives,” he said.

Lauren Traversa, Mateo Aguilar, and Nyan Prakash: Bronze medal in Engineering Technology Design

In this category, students design and present an innovative engineering project with a display and live model. The trio designed and built a prototype Automatic Dog Trainer.

“Getting to compete through SkillsUSA was an incredible experience,” Lauren said. “I was able to learn so much in such a short period of time and get the kind of hands-on experience a lot of students don’t get until after they graduate.”

Mateo added “participating in the engineering design competition was a unique experience, unlike any other competition I’ve been involved in. One of the most challenging aspects was the necessity to create something completely novel.”

He explained how his team had to lay out plans for construction of the dog trainer and numerous other components which they hadn’t experienced before. Although it was a bit daunting, he described it as an incredible learning experience because it required his team to learn about designing around unknowns.

“Overall, I’m happy with the growth I experienced in this short period of time. Everyone on our team learned a lot, and I feel much more capable after having completed it,” he said.

Mohamed Laouiti earned a SkillsUSA Skill Point Technical Certification and Jonathan Solomon earned a SME Additive Manufacturing Certification.

Jonathan described the national conference as an “incredible experience” where he saw the latest in technology and explored projects in different career fields. He also had the opportunity to network with representatives from companies like Autodesk, Mercedes-Benz, and Delta Airlines.

“I met great, smart people striving to be the best in their field. Being surrounded by them provided a valuable experience that will serve me well in my future endeavors. The experience has been unforgettable, and the skills I learned along this journey with SkillsUSA will help me long after I leave NOVA. A special thank you to Mary Ratcliff, Justin Owen, Andy Chavez, Patrick Waters, and the entire Fab Lab team!”

SkillsUSA Championship competitions are created and judged by industry leaders to ensure students learn the real-world skills employers seek in entry-level professionals. These contests focus on some of the most highly skilled and in-demand trade areas in the country.

To get involved with SkillUSA at NOVA, you can find more info here

 

3D Printing, Design Challenge, Design Thinking, Fab Lab, Makerspace, NOVA Fab Lab, NOVA Makers

Design Challenge Winners Honored at Fab Lab

“You won’t believe the energy and atmosphere you’ll experience at the Fab Lab. Watching young people design, fabricate, and create makes me feel optimistic about our future and humanity.”
~ Elena Ziu, NOVA Physics Professor

In early May, students who emerged victorious in NOVA’s 6th biannual Design Challenge were honored at an awards ceremony held at the Fab Lab. This year’s challenge tasked middle school, high school, and post-secondary students with designing products to improve the well-being of animals.

Entries were evaluated based on creativity, aesthetics, feasibility, and effectiveness. The competition welcomed middle school, high school, homeschool, and post-secondary students, allowing both individual participants and teams of up to three.

David De Costa, a student from Bishop Ireton High School, earned the grand champion title with his innovative “FoxWatch.” Recognizing the essential role that foxes play in the ecosystem and the dangers they face from fast-moving vehicles, David designed a device to help protect them. “I came up with this idea after noticing all the dead animals on the side of the road. I was inspired to create something to prevent that, and I hope my design will succeed,” David explained.

The “FoxWatch” features two concave parabolic mirrors: one shaped like a fox and the other resembling a traditional street warning sign. These mirrors reflect the headlights of oncoming cars to the sides of the road, especially at night when foxes are most active. The reflected light aims to momentarily dazzle the fox with brightness until the vehicle has passed. This system also enhances the visibility of foxes and other animals for drivers, thereby creating a safer environment for all.

As the grand champion, David received a Prusa MK4 3D printer, while the division champions were each awarded a Prusa Mini+ 3D printer.

Hauris Choudhry, representing NOVA, won the College Winner title with his creation, “HexaHive,” designed to promote honey bee habitats. Given the critical role honeybees play in the ecosystem and agriculture, and the challenges they face due to declining populations, Hauris crafted a compact and affordable 3D design of a bee colony. He modeled it after the traditional commercial bee box but included additional features. “I came up with the idea while driving through downtown Fairfax. I noticed all the apartments without backyards and thought a bee box could be a way to bring nature to the balconies,” Hauris explained.

Sean Fajardo from West Springfield High School won the High School Winner award for his “Bird Blocker” design, which aims to reduce the millions of bird deaths annually due to collisions or electrocutions. As urban development and deforestation displace birds, they are forced to nest in hazardous areas like power lines and wind turbines.

Sean’s design, made from wood and reflective metal, is cost-effective and easy to assemble. The “Bird Blocker” is placed between power line conductors to deter birds from landing, thanks to the reflective surface, encouraging them to relocate to safer areas. “I’m surprised that I won since my design is simple and can easily be made with wood, but maybe that’s what makes it a good design,” Sean said.

Middle School Winners Avery Woods and Marla Bud from The Potomac School devised “NailedIt!” after surveying classmates who own dogs about nail trimming, a task many dogs dislike, including Marla’s. They designed a clear, plastic box with a piece of sandpaper on top. Dogs scratch the top to reach a treat inside, which files their nails in the process.

Hudson Walker from the Academies of Loudoun High School received an honorable mention for his “Turtle Tunnel.” This design consists of two quarter-circle pieces that can be joined to form a safe tunnel for baby turtles traveling from land to sea, protecting them from predators and guiding their path. “I focused on the feasibility aspect of the design,” Hudson explained. “There are many coasts worldwide, so I aimed to create something affordable that can be mass-produced anywhere with a very simple design.”

Judges included Gillian Backsu, Ph.D., a NOVA biology professor; David Tuohey, a senior process engineer at BAE Systems in Manassas; and Dr. Bonnie Lefbom, a scientist, leader, and philanthropist.

Physics Professor Elena Ziu and her son Mihai, both avid participants in the NOVA Makers community, along with the Fab Lab staff, supported students throughout their design challenge journey. A big thank you to them, the judges, and our sponsor, BAE Systems!

3D Printing, Engineering Technology, Fab Lab, Makerspace, NOVA Fab Lab, NOVA Makers, SkillsUSA, STEM Events, Student Success

NOVA Students Showcase Award Winning Projects at the Fab Lab

The Fab Lab Showcase Exhibition was held on May 10 at the Trailside Atrium on the Manassas Campus. The event featured a wide array of projects by talented NOVA Makers, including engineering, art, and SkillsUSA students. The showcase demonstrated the creativity and technical skills of NOVA Makers, supported by the resources and collaborative spirit of the Fab Lab team.

Student highlights included:

Projects from Bryan Jimenez and Mihai Ziu, who are both NOVA Makers and Fab Lab employees:

Bryan created a BMO character inspired by Adventure Time. “I wanted to use my Raspberry Pi for an interesting project, so I decided to use the 3D printer in the Fab Lab to create something useful,” he shared.

Mihai has created many projects in the lab, including 3D-printed rocket parts and laser-cut kaleidoscopes. “I’m part of the Team America Rocketry Challenge. Certain parts need to meet specific requirements, so I use the 3D printer. I also use a machine to create stickers for my projects,” he said.

Designs from engineering students Ryan Malatesta, Julious Figueroa, Sherina Williams, Shane Beasley, Erick Moreno, and Gabriel Cohen:

Ryan, a member of the Engineering Club, is building a C-130 aircraft with several club members. They’ve been using a CNC machine in the Fab Lab. “Since we’re trying to create curves and different shapes, it’s been challenging. It’s a difficult process, but the Fab Lab team has been helping us,” he explained.

Julious designed a Wireless Power Transfer Through Electromagnetic Induction. “The idea came from a class prompt about wirelessly charging a phone with a shirt,” he explained.

Sherina, Shane, Erick, and Gabriel built a Vertical Lift Bridge-Track Tower. “Our project is a vertical lift bridge designed to adjust to a boat’s height. The motors lift using two pulleys with equal wiring on both sides, ensuring simultaneous movement. We encountered several problems but found solutions,” Sherina said.

Projects from NOVA Makers Nguyen Phuc Be and Rayna Roades:

Nguyen fabricated his Kayn HeartSteel Cosplay costume entirely in the Fab Lab. “One day my physics professor took us on a tour of the Fab Lab. Afterwards, I became a NOVA Maker and have learned a lot in the Fab Lab,” he said. Nguyen won the People’s Choice/Favorite Project and received $50 Fab Lab credit for future projects.

Rayna said, “All the adults in the Fab Lab, engineering, and STEM department have been so helpful. I enjoy collaborating, especially in places like the Fab Lab. Even though I’m still learning, like with 3D printing, I find it exciting. Whenever I need help, there’s always someone willing to assist, and I’m more than happy to return the favor by helping others with their projects.” Rayna designed a Cyborg Hand, Arcane Tree, and Forest Wonders.

Artwork from Dakota Rhodes, Madeleine Walter, Danny Fonseca, and Diana Maida:

Dakota, who is taking computer science classes and wants to get into robotics, shared, “I’d like to use my art skills to create robots and AI programs. I’m passionate about the environment and aim to develop a program that monitors and counteracts pollution. The Mechanization of Earth represents environmental preservation and the impact of technology on the planet,” he added.

Madeleine and her mom, a seamstress, designed a wearable art piece using the vinyl printer and created The Goblin using the 3D printer in the Fab Lab. “I’ve found I really like using the Fab Lab and doing all that kind of stuff, so I might do some physical art, too,” she said.

Danny shared, “I made my 3D art piece in the Fab Lab. I called it “Embrace” because it’s about embracing the ugly parts of yourself.”

Diana utilized a 3D printer in the Fab Lab to create her project, Sãkúron from Hêlslìā. “These are all things that I’ve created in my head,” she said.

SkillsUSA members: Lauren Traversa, Mateo Aguilar, Nyan Prkash, Heidy Sandoval, Alait Mesfune, Nick Cowen, Jonathan Solomon, Kanykei Korosheva, Maddie Gebremichael, and Ben Yam. (Several of these teams won gold at the Virginia State Leadership Conference and are heading to nationals).

Lauren, Mateo, and Nyan designed and fabricated their Automatic Dog Trainer for the SkillsUSA competition. They also submitted it to the Fab Lab’s design challenge. Lauren explained, “We didn’t include CAD designs, only pictures, which weren’t specific enough about the design and implementation. That was our mistake. We were so busy that we submitted it too quickly.”

Heidy and Alait submitted their commercial drone. They designed a course that replicated the state course, complete with different pads, balls, and hoops. “Mary and Justin helped us a lot in the Fab Lab,” Heidy said.

Nick designed a Papi-Beetleweight combat robot and Lego Battlebots. “I used the Fab Lab’s superior printers to 3D-print components and make aluminum sides for the robots. I made one robot almost entirely in the Fab Lab, and it competed well in a competition. The Fab Lab printers are so much better than what I have at home,” he shared.

Jonathan designed an Augmented Reality: A Way to Measure Without a Ruler. “The Fab Lab team helped so much with 3D printing. I had never used Fusion 360 or 3D printed anything before this. I couldn’t have done this project without them,” he shared.

Kanykei, Maddie, and Ben created an RC Airplane. Kanykei said, “The equipment and materials in the Fab Lab were very useful for our project.”

Professor Westerhoff also participated in the showcase with a project he designed for students in his Calculus 1 and Calculus 2 honor classes. “Inspired by a book on airfoils, I designed a project to connect calculus concepts with real-world applications,” he explained. “This project helped students see the practical application of calculus and enhanced their understanding of integral calculus and numerical methods,” he added.

3D Printing, Design Thinking, Fab Lab, Fabrication, Laser Cutting, Makerspace, Making, NOVA Fab Lab, NOVA Makers

Fab Lab September 2024

Fab Lab Offerings

The Challenge

Fabricate an innovative product or enhance an existing product designed specifically for the human head.

Description

Ready to dive into a head-spinning adventure? Your mission is to create or revamp a product that’s all about the noggin! Whether you’re thinking helmets, headpieces, or any bold and imaginative concept that honors the human head, we want to see your wildest ideas come to life.

 Design Categories: 

  • Protection: Imagine next-gen gear to keep our heads safe in any situation—be it work, sports, or even during extreme weather! What will make your design stand out?
  • Medical: Innovate headgear with a focus on health and comfort. From dental headgear to other medical necessities, how can your design improve patient care?
  • Fashion Forward: Let your creativity shine with headgear that’s all about making a fashion statement. How will your design turn heads and set trends?
  • Status Symbol: Create or upgrade a headpiece that exudes elegance and prestige. Think crowns, tiaras, or any symbol of high status. How will your design make a statement?
  • Hair Containment: Design a stylish yet functional way to manage and showcase hair. From sleek to quirky, what’s your solution for hair-taming?

Who’s Eligible?

To be eligible, participants must be current students residing in the continental U.S. The competition will feature two age divisions: 10-15 years old and 16 and up.

Dates:

September 1st – Design Submission Portal Opens
November 17th – Design Submission Portal Closes at 11:59pm November 17th – Finalists Announced
December 13th – Awards Ceremony

Prizes:

Division Champions – $500
Division Runner-up – $250
Division Honorable Mention – $100

*Divisions are 10-15 years old and 16+.

FOR MORE INFORMATION AND TO SUBMIT GO TO fablab.novastem.us/DesignChallenge 

 

NOVA Makers

NOVA Makers is a membership program, which opens the NOVA Fab Lab to NOVA Students, Faculty and Staff to work on personal projects during our Open Labs.

How does it work?

  1. Enroll in the NOVA Makers Course on Canvas.
  2. On Canvas, pass the online Safety Orientation Certification and fill out the release form, which will make you an official member!
  3. Come-in during open lab hours to use machines and equipment. If it is your first time visiting or you need some help, ask a NOVA Fab Lab staff member for assistance.

Membership Fee

NOVA Makers is free for NOVA students, faculty, and staff, as well as dual enrolled high school students.

NOVA Makers Open Lab Hours

Monday | 5pm – 9pm
Tuesday | 5pm – 9pm
Wednesday | 1pm – 4pm
Thursday | 9am – 12pm
Friday | 12pm, 4pm

 NOVA’s Junior Makers program creates a fun, social environment for our youngest generation of makers to be introduced to fabrication and to build confidence in their STEM and problem-solving skills!

We offer a wide range of topics and activities for 4th-8th grade students to create a unique project with their parent or guardian.

Fall 2024 sessions are now available on Saturday mornings from 9:00 a.m. – 12:00 p.m. For full details and registration, visit fablab.novastem.us/JrMaker

Activities:

September 21 – Rocket Launch Challenge (Prototyping & Teamwork)

 October 5 – Sewing with Circuits (Circuitry & Sewing) 

 October 19 – Fall-themed Woodcraft (Wood Working & Laser Cutting)

November 2 – Casting Chocolate Legos (Vacuum Forming)

November 16 – Holiday Picture Puzzle (Laser Cutting & UV Printing)

Data Center Operations, DCO Tech NSF Grant, Engineering Technology, Externships, Fab Lab, In-Demand Technology Pathways, Professional Learning, STEM Education

PWCS Counselors and Advisors Visit the Fab Lab to Learn About ET and DCO

This month 18 Prince William County Schools Career Counselors and Advisors attended an information session, led by NOVA SySTEMic STEM Coordinator, Natasha Shah-Nuhfer, at the NOVA Fab Lab to learn about NOVA’s Engineering Technology and Data Center Operations programs as part of the DCO Tech Secondary Educator Externship Program.

Following the information session, they received a tour of the Engineering Technology classrooms and the Fab Lab. This visit was the first of four information sessions and tours planned for the school year.

In December, the group will visit the Medical Education Campus in Springfield to learn about NOVA’s nursing and health science programs ahead of the spring application deadlines.

Participants will finish out the externship in the spring with a tour of Micron and a local data center.

The DCO Tech Secondary Educator Externship Program is an NSF ATE-funded project to improve the pipeline of students prepared to enter the workforce as technicians for data center operations or engineering technology by providing educators, counselors, and administrators with first-hand knowledge of these career pathways through industry site visits and engagement with NOVA’s related programs of study.

Applications for the 2024 Externship will be open in January 2024 at http://iet.novastem.us/Externship

Click here for more info or contact Natasha Shuh-Nuhfer at nschuhnuhfer@nvcc.edu

 

3D Printing, Community Partnerships, Design Challenge, Design Thinking, Fab Lab, Fabrication, Makers By Design NSF Grant, NOVA Awards, NOVA Fab Lab, STEM Awards

Spring Fab Lab Design Challenge Winners Awarded

Congratulations to the winners of the Spring ’23 NOVA Fab Lab Design Challenge!

The theme for this semester was Upcycling, where we challenged college, high school, and middle school students to use their innovative skills to design a product that reuses discarded objects or materials to create a product of usefulness and quality.

Grand prize winners Anirudh Holavanahalli, Rohan Matta, and Ajay Penugonda designed tires into a functional bookshelf, called “HigherTire”. They were awarded $1000 to split and their product was fabricated by the Fab Lab staff.

Anirudh Holavanahalli reflected “I like the concept of the design challenge and I’m also happy with the design that we as a team created. We reused old tires and added some wood and mechanics. I really like how the design looks, it’s hard to create. [The fabrication] looks exact and identical.

Fellow grand champion Rohan Matta added “I really like the design challenge because you don’t really see these types of upcycle designs, where it’s not just about how cool it looks. I never thought the final product would come out this good.”
Northern Virginia Community College students were well represented in the post-secondary division. Champion Makayla Draper participated in her second design challenge, also winning last Fall, and said she enjoyed “the theory aspect of this challenge.” Fellow NOVA compatriot Joe Le Sage also enjoyed the challenge, saying “it was fun to participate. I needed an excuse to design something and this was a good excuse.”

Mary Ratcliff, one of our Fab Lab Coordinators, started at NOVA in the fall and from week one was involved in conceptualizing the upcycling idea for the challenge and spearheading the logistics of communicating with participants and fabricating the product alongside Fab Lab Coordinator Richard Sewell and technician David Burn.

Ratcliff said “the Spring Design Challenge Awards Ceremony was a celebration of creativity, innovation, and resourcefulness. Winners from middle school, high school, and post-secondary divisions were honored for their imaginative, yet practical applications of upcycling. Wood pallets, CDs, and plastic bottles were just a few of the transformed materials incorporated into the winning designs. Congratulations to all Spring Design Challenge participants!”

One of the judges, John Hicks, owner of Fillagreen, loved the sustainability potential for upcycled products and reflected on his involvement:

“It was a great experience to see the creativity and thought leaders in today’s students. I look forward to seeing the great positive impact these participants will make on the world! Sustainability is within reach and is attainable through small steps.”

Thank you to our sponsors and community partners BAE Systems, Inc., Micron Technology, and Fillagreen as well as our judges John Hicks, David Tuohey, and Jim Crane.

We will be announcing our next Fab Lab Design Challenge in the Fall. For updates sign up for our monthly IET Newsletter at newsletter.novastem.us

#WeDoSTEM #DesignThinking #Upcycling

3D Printing, Career Skills, CTE, Engineering Design Challenge, Fab Lab, Fabrication, Industry Partnerships, NOVA Fab Lab, STEM Awards

Fall Design Challenge Winners Awarded

 

The NOVA Fab Lab held an in-person awards ceremony on Friday, February 26th, to recognize the Fall 2022 Design Challenge winners. Winning students received their certificates and prizes, networked with judges and sponsors, and toured NOVA’s state-of-the-art Fab Lab after the event, where the challenge submissions were on display.

The Fab Lab holds the Design Challenge twice a year, so this ceremony was to honor students who participated in the Fall 2022 event. (The Spring 2023 challenge is soon to be announced). Of the two challenges each year, one is geared more towards design and the other is focused more on fabrication.

The Fall 2022 challenge was for middle school, high school, or college students to fabricate a replica of their favorite science fiction prop, which proved to be a popular topic. As scientists, artists, engineers, and inventors the Fab Lab staff believe the foundation of prop making, especially in science fiction requires a seamless blend of innovation, problem solving, creativity, and craft.

Students submitted their designs and design process online, then submissions were narrowed down to a final number of select projects. From there students fabricated their own props and brought them in to the Fab Lab, where winners were selected from a panel of industry judges.

There were 3 categories for award winners: College/University, High School, and Middle School. First place winners in each category received $250 plus a 3D-Printer and accessories. Second-place winners received $250, and third-place winners took home a $100 prize.

Middle School Winners:

1st Place: Max Choe, Kilmer Middle School.
Submission: “Drill to the Upside Down” from Stranger Things (3D-printed).

2nd Place: Christopher Jones, Robinson Secondary School.
Submission: Luke Skywalker’s Lightsaber from Star Wars: A New Hope (3D-printed).

3rd Place: Henry Eckholdt, Saunders Middle School.
Submission: Imperial Star Destroyer from the original Star Wars trilogy (3D-printed).

High School Winners:

1st Place: Jason Armstrong, Home School.
Submission: The Flux Capacitor from Back to the Future (Fabricated from Wood, Acrylic, and PVC),

2nd Place: Mihai Ziu, Home School.
Submission: Iron Man Mark 42 Helmet from Iron Man 3 (3D-Printed).

3rd Place: Jack Register, Manassas Park High School.
Submission: Marty McFly’s Hoverboard from Back to the Future 2 (Mixed Media).

College Winners:

1st Place: Bruce Escalante, NOVA.
Submission: The Lament Configuration Box from Hellraiser (Fabricated from Wood).

2nd Place: Makayla Draper, NOVA
Submission: Luke and Yoda’s Dagobah Lamp from The Empire Strikes Back (3D-Printed, Acrylic).

3rd Place: Sunmeet Maheshwari, NOVA
Submission: Thor’s Hammer from Avengers: Endgame (3D-printed, Leather).

Honorable Mention:
Alek Merkt, Stone Bridge High School
Stuti Aryal, Woodbridge Senior High School
Rian Doyle, Washington-Liberty High School
Christopher Robinson, NOVA

NOVA student and College division winner Bruce Escalante said “It was a really fun challenge, it helped me learn about myself and my abilities. It definitely helped me to be more problem-solving.”

Fellow NOVA student and second-place college division winner Makayla Draper reflected that the Design Challenge “allows you to think out-of-the-box and use techniques that you are getting from school. It’s a really good learning experience.”

Sunmeet Maheshwarim, another NOVA Design Challenge award winner, added “It’s one of the amazing competitions which gives you experience on the engineering side and also creativity.”

Design Thinking and creative solutions to common challenges are a prominent feature in STEM education and the technology workforce, making the Design Challenge a touchstone for talented young minds to generate ideas in an equitable way.

The NOVA Fab Lab’s mission is to decrease the growing skills gap in the digital fabrication arena by providing students a more holistic fabrication experience, including access to the most advanced processes, training in 3D Modeling and design, and a foundation in the principles of design thinking and creative problem solving.

“One of the Fab Lab missions is to empower students to think and fabricate in unison and help them unlock their potential to recognize and solve complex problems” said Richard Sewell, NOVA’s Fab Lab Coordinator.

Sponsors for the Design Challenge were BAE Systems, Micron, and Lockheed Martin.

More information about the Spring 2023 Design Challenge will be available on the NOVA Fab Lab page by mid -March, as well as on our Twitter, Facebook, and Instagram pages. #WeDoSTEM #DesignThinking

3D Printing, ATE PI Conference 2022, Business Engagement, Career & Technical Education, Data Center Operations, DCO Tech NSF Grant, Design Thinking, Engineering Technology, Fab Lab, Fabrication, Fellowships, Grants, Industry Tours, Makers By Design NSF Grant, Makerspace, NSF Grants, PDI NSF Grant, Professional Development

NOVA IET at the ATE PI Conference

 

In Washington D.C. from Oct 26-28, five NOVA PI’s (principal investigators), leading three National Science Foundation (NSF) Advanced Technological Education (ATE) projects attended the 2022 NSF ATE PI Conference to network with community college PIs and program officers at the annual conference. The NOVA PIs highlighted their project successes and collaborated with colleagues from around the country to advance the education of technicians for the high-technology fields that drive the nation’s economy.

The conference brought together more than 600 NSF ATE grantees and their project partners to focus on the critical issues related to advanced technological education. Conference participants represent community colleges, business and industry, secondary school systems, and four-year colleges in a wide variety of areas, such as information technology, engineering technology, micro- and nanotechnologies, chemical technology, biotechnology, and more.

>> Article on Benefits of ATE Grants

Because of grant-based programs and activities, NOVA students have more access to in-demand, high-paying STEM careers, and NOVA faculty and staff are provided the tools to increase awareness and opportunities for these important fields of study.

NOVA’s NSF ATE Projects:

 DCO Tech: Expanding Regional Capacity for Training in Engineering Technology and Data Center Operations.

PI: Josh Labrie | Co-PIs: Amir Mehmood & TJ Ciccone

At the ATE conference, Josh Labrie, Director of NOVA SySTEMic, and TJ Ciccone, DCO Adjunct Faculty and VP of Critical Infrastructure at STACK Infrastructure, highlighted the NSF ATE project DCO Tech. This project is designed to increase regional capacity for training in Engineering Technology (ET) and Data Center Operations (DCO) through expanded recruitment, employment training, and increased collaboration between industry, K-12 educators, and faculty. At the conference the team highlighted the successes of the Summer Bridge Program and the Secondary Externship. In addition, Ciccone lead a presentation on DCO: Building Awareness and Opportunity for an Emerging Field.

In 2022, NOVA’s Summer Bridge Program for Engineering Technology saw 20 high school students (14 rising seniors and 6 graduates) complete the 2-week summer enrichment program which provided them with 1-credit in SDV. Students participated in industry tours of Micron Technology and STACK Infrastructure, a local data center, to learn about the career opportunities and pathways in engineering technology. Additionally, students experienced NOVA through campus tours and NOVA student offices presentations, and 14 earned an OSHA 10 industry certification. NOVA included transportation between campuses, field trips to industry partners, and an ice cream social to cap off the program.

In addition, 18 educators completed the Secondary Externship for school CTE administrators, teachers, and counselors to raise awareness for engineering technology and DCO careers. NOVA’s Secondary Externship program equips educators with knowledge about ET and DCO careers and the educational pathways NOVA provides to prepare students for the technology workforce. Externship educators attended tours of Micron and STACK Infrastructure, as well as a professional development day at the NOVA Fab Lab. The goal is to create clear pathways and provide materials to illuminate NOVA’s ET and DCO programs and the careers they lead to.

After the conference, Labrie was ebullient about the importance of Data Center Operations and the players behind its growth: “NOVA has exceptional faculty members like TJ Ciccone whose combination of industry experience and passion for education benefit our students and the grant funded work we do. At the NSF ATE PI conference, TJ and I were able to share NOVA’s DCO program with faculty from around the country. My hope is that NOVA’s successful program can serve as a model for other colleges to engage in DCO education, and that this work will raise awareness for data center education and career opportunities.”

Bridge programs and Externships continue in spring/summer 2023. Students and educators can sign up now to receive notification when applications are available at info.novastem.us/SummerPrograms

Makers By Design: Supporting Instructors to Embed Design Thinking in Digital Fabrication Courses.

PI: Josh Labrie | Co-PIs: Hamadi Belghith & Richard Sewell

Makers By Design (MBD) strengthens engineering technology pathways by providing professional learning for postsecondary faculty and K-12 educators and seeks to create a community of practice among engineering educators involved in community-based makerspaces at public libraries, private organizations, public school systems, colleges, and universities.

MBD Grant Project Manager Chris Russell represented MBD at the conference and highlighted the Design Thinking Fellowship to attendees.

The Fellowship, funded by MBD, is comprised of middle and high school teachers, informal STEM learning professionals, and college faculty. The fellowship comes with a stipend and involves completing a 5-day Professional Learning (PL) Institute at the NOVA Fab Lab in Spring 2023, teaching PL topics at a 1-week summer camp and creating and implementing PL classroom activities.

In 2022, the design thinking cohort of 17 fellows participated in five professional learning workshops and provided 116 middle and high school youth a digital fabrication summer camp at NOVA and the Boys and Girls Clubs of Greater Washington. The cohort will complete the fellowship by creating a design challenge and contributing a lesson plan to the project for design thinking.

Next spring we will host a second cohort of Design Thinking Fellowship educators. Recruitment will begin in November and there will be interest meetings on Wednesday November 9th and also on Tuesday December 6th. You can sign up for these sessions at fellowship.novastem.us/MBDinfo. If you are already familiar with the fellowship and ready to apply you can do so at fellowship.novastem.us/MBDapply

On the ATE conference, Russell reflected: “increasing alignment between industry needs and classroom instruction is a pressing concern in rapidly advancing technological fields. Through the thoughtful feedback from our ATE colleagues, we will improve our teacher preparation to better serve employers and students in the region.”

Product Design Incubator (PDI): Fostering Entrepreneurial Mindset Through Interdisciplinary Product Design

PI: Richard Sewell | Co-PIs: Cameisha Chin & Paula Ford

Richard Sewell, NOVA’s Fab Lab Manager, was at the conference and observed: “the ATE Conference was an excellent opportunity to engage with fellow technology educators to compare our approaches, learn new methods, and share our findings in a constantly changing tech arena. By the end of the conference, it became clear that NOVA’s NSF ATE programs are tackling head-on the most pressing issues shared throughout the nation’s top academies.”

Sewell is the PI on the NSF Product Design Incubator (PDI) Grant. PDI is a new project designed to train community college students through a product design challenge that aims to combine technical knowledge with soft skills and interpersonal development. Each year, PDI participants will:

  • Learn entrepreneurship skills during 6 spring workshops.
  • Design and protype a product during a summer product design incubator.
  • Pitch a product to regional entrepreneurs
  • Receive a $3000 stipend for completion

Essentially, PDI will increase contact between students and industry professionals, foster interdisciplinary collaboration between NOVA students and staff, and increase the supply of IET workers with industry required collaboration, communication, and critical-thinking skills.

You can complete a apply PDI application at fablab.novastem.us/PDIapply

Interest meetings will be held on Thursday, November 10 and Thursday, December 8. You can register for those at fablab.novastem.us/PDIinfo

To learn more about our Grants in general visit www.nvcc.edu/academics/divisions/it/sponsored-grants.html

 

Design Thinking, Engineering Design Challenge, Fab Lab, NOVA Awards, NOVA Fab Lab

Fab Lab Design Challenge

 

Congratulations to our NOVA Fab Lab Design Challenge Winners for Spring 2022!

The NOVA Fab Lab held an in-person awards ceremony on Thursday, June 16th to recognize the Spring 2022 Design Challenge winners. As the ceremony’s highlight, students were able to see their designs realized as the actual fabricated products were revealed to them for the first time, alongside family members and friends. Participants also received their prizes, networked with judges and sponsors, and toured NOVA’s state-of-the-art Fab Lab after the event. This year’s challenge was for middle school, high school, or college students to design or refine a product to improve any area of their school. Sponsors for the Design Challenge were BAE Systems, Micron, Amtek Company, Digital Realty, and Dewberry Engineering.

Design Thinking and creative solutions to common challenges are a prominent feature in STEM education and the technology workforce, making the Design Challenge a touchstone for talented young minds to generate ideas in an equitable way. The NOVA Fab Lab’s mission is to decrease the growing skills gap in the Digital Fabrication arena by providing students a more holistic fabrication experience, including access to the most advanced processes, training in 3D Modeling and design, and a foundation in the principles of Design Thinking and creative problem solving.

With a goal of broadening participation and meeting students where they are at, NOVA allowed student entries in any format, including hand-drawn submissions. This was done to re-focus the goal away from simply displaying digital proficiency and more toward ‘solving a problem’ in their community. “One of the Fab Lab missions is to empower students to think and fabricate in unison and help them unlock their potential to recognize and solve complex problems” said Richard Sewell, NOVA’s Fab Lab Coordinator.

Prior to the final submissions, the NOVA Fab Lab provided 16 free Dominating Our Design Challenge prep sessions in February and March. The first, entitled Using Design Thinking, provided a process for moving an idea to a functional solution. The second, Learning the Tools,helped participants learn the strengths and weaknesses for rapid prototyping on four common fabrication technologies: laser cutting, 3D Printing, CNC Routing, and plastic thermoforming. Dominating Our Design Challenge sessions were utilized by 141 participants in 4 locations: Prince William Public Libraries, Arlington Tech, SERVE Family Shelter, the NOVA Fab Lab, and virtually.

After the design submission deadline of April 17, the Fab Lab received 62 total entries, comprised of 123 participants. Once submitted, participants were judged based upon their digital or hand-drawn designs and written descriptions. The top three then had their winning designs fabricated by our Fab Lab team using a CNC router, woodshop equipment and hand tools as well as a Stratasys F370 3D printer and received their fabricated products at the ceremony.

The 1st place award was won by a two-person team consisting of Eli Reeder and Logan Pennington from The Nokesville School for their product titled, iDesk, which is a desk with an iPad screen and charger built-in. The iDesk solves the problem of having to charge laptops and is purposed so that teachers can send assignments directly to the desk tablet. Eli and Logan won the top prize of $500 plus an Ender-3 S1 3D printer, certificate plaques, and their fabricated product.

NOVA’s own Carmen Chica earned 2nd place with her All In Chair design, a desk with a wide backplate chair composed of two adjustable arms to create right-handed and left-handed usage, so all students feel included. Carmen was awarded $300, a 3D printer, a certificate plaque, and her fabricated product.

The 3rd place award went to Harris Lechtman, from George C. Marshall High School for his Study Buddy Organizer, which offers a solution to limited desk space through an attachment that holds a phone, a drink, pencil slots and other sections for desk items. Harris won $100 plus the 3D printer, plaque, and his fabricated product.

Fab Lab Coordinator Lance Lacey reflected on the payoff of a design coming to realization: “I always enjoy seeing the students expressions as they interact with the physical prototype of their idea for the first time. Before it was an idea and a sketch, but then they see an actual functioning product!”

There were also three honorable mention designs: Eva Torrico from Thomas Jefferson Middle School submitted a Terretami Fork, which combines a spoon, fork, knife, straw, chopsticks, and a milk puncturer all into one reusable utensil.

Tyler Freeman, Connor Freeman, and Lucas Morton from MOT Charter High Schooldesigned a Recyclable Lunch Tray with biodegradable and recyclable material that can be vacuum-formed to allow for bulk-production.

Devin Gerdes, from NOVA, was recognized for Print Catcher, which is a customized basket that prevents sheets from touching the ground once they have been printed.

The Design Challenge is made less of a challenge for NOVA SySTEMic to organize thanks to the generous support of our sponsors: BAE Systems (special thanks to David Sargent and Hannah Wilson), Micron (Zuzana Steen and Robert Simmons), Amtek Company (Alex Baddock), Digital Realty, and Dewberry Engineering (Arlene Evans and Barry Dewberry–Arlene is a NOVA Alumna!)

Industry representatives also served as Design Challenge Judges: from BAE, Jim Sturim (a Project Engineer) and Elly Taylor (a Test Technician). From Digital Realty, Karen Petersburg (a Design Manager), and from Dewberry Engineering, Carmen Bere (a Project Engineer).

The Design Challenge also received stellar support from NOVA, including Dr. Chad Knights, VP of IET and College Computing; IET Dean Paula Ford, Dean of Math, Science, and Engineering; Dr. Abe Eftekari, NOVA SySTEMic Program Manager; Aleksander Marthinussen and Kelly Persons from the NOVA Foundation. NOVA Faculty Nina Lord and Michael Spiller also brought their classes over to the Fab Lab to participate.

Additional recognition and thanks to Kristen Burnham from Prince William Public Libraries, Michelle Van Lare from Arlington Tech, Brittany Greer from Rosie Riveters and Amrata Sahasrabudhe from SERVE Family Shelter.

Finally, special recognition goes to the NOVA Fab Lab team including Lance Lacey, Richard Sewell, Brendan Murphy, Kai Le and Valerie Bierhuizen, who developed, strategized and implemented Design Challenge procedures for months, as well as providing effective outreach to get all participants and sponsors involved.

NOVA SySTEMic Coordinator Brendan Murphy reflected on the focus of student creativity: “We built the challenge to be intentionally open-ended to allow for a wide variety of solutions. It’s truly exciting and inspiring to see the creative ideas that students design.”

First place winners Eli Reeder and Logan Pennington had some sage advice for aspiring future Design Challenge participants; “No idea is a bad idea,” said Eli. “Don’t stress out, because you have a lot of time to do it. You spend most of your time brainstorming. Keep it simple,” Logan added. “If you have a good idea already, don’t stress yourself trying to improve it, just tweak the small things.”

The inaugural Design Challenge Ceremony in July 2021 began the process of bringing back in-person events to the Fab Lab. Going forward, the challenge will be held twice-a-year, in both the fall and spring semesters and is open to middle school, high school and college students.

More information about the Fall Design Challenge will be available here and on the NOVA Fab Lab page by the end of the summer.

#WeDoSTEM #DesignThinking