Category Archives: Fabrication

Design Challenge, Design Thinking, Fabrication, Fellowships, NOVA Fab Lab, NSF Grant, Product Design Incubator, Product Design Incubator (PDI), Professional Development

PDI Entrepreneur Group Spotlight: Hermes Net and We Nudge

NOVA Fab Lab’s Product Design Incubator (PDI): From Idea to Reality 

Sixteen NOVA fellows from various academic fields, including business administration, computer science, engineering, and more, participated in NOVA Fab Lab’s second Product Design Incubator (PDI), funded by the National Science Foundation.

Fab Lab Coordinator Richard Sewell is the program lead, with IET Project Manager Chris Russell and Associate Professor of Business Administration Cameisha Chin serving as co-leads.

“The goal of PDI is to take students without any design experience and help them create a fully formed idea,” Chris explained.

Fellows learned entrepreneurship skills during six spring semester workshops, designed and prototyped a project during a summer product design incubator, pitched their project to regional entrepreneurs, and received a stipend upon completion.

To start, five groups of fellows brainstormed ideas using the Disagio Model. “Disagio” is an Italian word meaning “discomfort” or “unease.” A disagio is something that bothers you, a source of a problem that recurs in your mind over and over again. After identifying numerous disagi, groups chose one that resonated with all of them. Here we take a closer look at two of our groups: Hermes Net and We Nudge.

Hermes Net

Engineering student Helina Semu, engineering and welding student Matthew Manero, general studies student Kyle Morrison, and business management student Stephanie Marino designed “Hermes Net,” a product that uses drones to provide cellular service to areas affected by natural disasters. Hermes Net is named after Hermes, the Greek god known as the “messenger.”

Kyle explained, “During a natural disaster, local cell towers are often down, causing phones to connect to distant towers, which then become overloaded. Our drones, positioned higher in the air with a better line of sight, would receive signals from the phones and distribute the load to more distant cell towers, alleviating the congestion.”

Embarking on such an ambitious project was both exciting and challenging. “There are various aspects to our project including aerospace, electronics, communications, business, and organization,” Matthew said.

Other challenges included being unable to find information about a specific drone they were interested in, including its cost and size, and having difficulty finding products to compare theirs to, considering their particular product hasn’t been designed before.

Despite these challenges, when asked if they would recommend PDI to their NOVA peers, they replied with a collective, “Absolutely.” They mentioned gaining technical skills, soft skills, public speaking skills, discovering new passions, graphic design, Adobe, 3D printing, soldering, and more.

“I’ve never done anything like this before. It’s well-structured, fun, and I’ve learned so much in so little time,” Helina said.

“I loved working with this team,” Stephanie shared. “I loved the aspect of interdisciplinary collaboration because we have such a wide range of talents. It felt like our project had a life of its own—we got to know it as we created it.”

“It’s been amazing getting to know our mentors, teachers, and guest speakers,” NOVA PDI fellow Stephanie Marino said. “They openly shared things they’ve learned along the way and mistakes they’ve made. It made me appreciate the wealth of knowledge this school has. This project and the Fab Lab are wonderful.”

We Nudge

While four fellows collaborated on the “Hermes Net” project, two fellows,  Cloud Computing student Camila Lemes Goncalves and engineering student Katie Velasco-Nunez, designed “We Nudge,” an application that merges a navigation system and digital calendars and sends appointment reminders and traffic updates.

They came up with the idea after noticing how often classmates, as well as themselves, arrived five to ten minutes late to class. “We call it the lateness syndrome,” Katie said.

“We text each other: I’m running late today. I forgot to grab my cell phone. I parked far away today. I left home late. Just little things that make you late. A lot of people feel a connection with our project—being late is a big issue,” Camila shared.

“It’s been interesting to research how being late affects not only the person who is late, but also the person(s) who has been waiting for them,” she added.

Although Camila and Katie were originally part of a team of four, two members of their group exited the program along the way. They were given the option to split up and join other groups or invite others into their group, but they decided to stick together as a team of two. In effect, their workload increased, but so did their trust, connection, and communication.

Both of them recommend PDI as well as the Fab Lab. “It’s been fun getting to learn new things, creating a website, and seeing our project come together,” Katie said. “Resources in the Fab Lab helped a lot.”

“I applied to PDI after I found out about all of the resources in the Fab Lab, including the 3D printer and the laser machine. It’s a great program and will look good on my resume,” Camila said.

NOVA Fab Lab’s PDI shows how teamwork across different fields can lead to innovative ideas. The skills and experiences these students gained will help them in their future careers.

Career & Technical Education, Fabrication, In-Demand Technology Pathways, Interpersonal Skills, Mentoring, Skilled Trades, SkillsUSA, Student Success, Uncategorized

NOVA’s SkillsUSA Students Bring Home the Medals!

NOVA Students Win 23 Medals at SkillsUSA State Championship!

At the SkillsUSA Virginia State Leadership Conference, held in Virginia Beach on April 23, students from NOVA won 14 gold medals, 5 silver, and 4 bronze!

Each gold medalist was declared a State Champion in their respective competitive event, including Additive Manufacturing, Commercial sUAS Drone, Computer Programming, Engineering Technology Design, Interactive Application and Video Game Development, Job Interview, Job Skills Demonstration Open, Principles of Engineering Technology, and Related Technical Math. All gold medalists qualified for the SkillsUSA National Championship in Atlanta in June.

In total, there were 8 individual champions and 6 team champions, consisting of a two-person and three-person teams. Below are the winning NOVA students and their respective events:

Competition # on team NOVA Student/SkillsUSA Member SkillsUSA Virginia State Leadership Conference 2024 Placement
Additive Manufacturing 2 Nickolas Cowen State Champion
Additive Manufacturing 2 Tariq Aldalou State Champion
Commercial sUAS Drone 2 Alait Mesfune State Champion
Commercial sUAS Drone 2 Heidy Sandoval State Champion
Computer Programming 1 Serhat Erdogmus
Computer Programming 1 Mohamed Aziz Laouiti State Champion
Engineering Technology Design 3 Julio Gagnon
Engineering Technology Design 3 Misandratr’Avo Andriamasino

 
Engineering Technology Design 3 Thomas Choe
Engineering Technology Design 3 Lauren Traversa State Champion
Engineering Technology Design 3 Mateo Aguilar State Champion
Engineering Technology Design 3 Nyan Prakash State Champion
Engineering Technology Design 3 Benjamin Yam
Engineering Technology Design 3 Kanykei Korosheva
Engineering Technology Design 3 Maddie Gebremichael
Interactive Application and Video Game Development 2 Cinthia Terceros State Champion
Interactive Application and Video Game Development 2 Ugur Aksu State Champion
Job Interview 1 Lemar Ali State Champion
Job Skills Demonstration Open 1 Liza Alekseeva State Champion
Principles of Engineering Technology 1 Jonathon Gebremichael
Principles of Engineering Technology 1 Claudio Molina State Champion
Tanjim Redhwan 1 Related Technical Math State Champion
Kiera White 1 Technical Drafting

Feedback from SkillsUSA students included the following:

Claudio Molina won 1st place in the Principles of Engineering category with his design of a car transmission. “Without support from NOVA, I wouldn’t have had the materials needed to build a five-speed manual transmission system,” Claudio said. “The Fab Lab in Manassas was particularly helpful. It provides a great work environment with a friendly, supportive staff who guided me on the materials and tools to use. Without the lab, I wouldn’t have been able to undertake this kind of project.”

Lauren Traversa, Mateo Aguilar, and Nyan Prakash took 1st place in the Engineering Technology Design category with their Automatic Dog Trainer.

“Without the resources provided by NOVA, we definitely wouldn’t have been able to accomplish this,” Lauren said. “The help from faculty like Mary, along with the Fab Lab and resources such as 3D printers and various supplies, was crucial. They not only assisted us throughout the competition but also managed all the arrangements needed for the event. This support was critical to our success.”

“The most important aspect was Mary’s incredible support at the Fab Lab; she stayed late, which was really awesome,” Mateo says. “Having the Fab Lab open for extended hours was crucial. I’d like the Fab Lab to offer even longer hours. Most of us competing are based at the Annandale Campus, making it challenging to travel to the Manassas Campus where the Fab Lab is located. I’m really grateful for Mary’s flexibility. Moving forward, my next step is to develop the Automatic Dog Trainer into an actual product that I can sell.”

Kanykei Korosova, Benjamin Yam, and Maddie Gebremichael took 2nd place in the Engineering Technology Design for their Radio Control Airplane.

“It was great, honestly. Having support from the Fab Lab really made a difference,” Benjamin said. “Mary provided the materials on time, which was fantastic, allowing us to start working immediately. It was also nice to connect with other like-minded individuals involved in the project. Mary, Justin, and Andy were very supportive; they not only scheduled the trip to Virginia Beach but also organized the entire club and set up the competition. It provided a good platform. We were fortunate to have access to ample resources, which was a big plus.”

“This is my second time participating in SkillsUSA, which is awesome,” Kanykei said. “I felt more comfortable presenting this time; it just came naturally to me. I didn’t have to force anything, and surprisingly, there wasn’t much need for additional practice because of my previous experience. Overall, it was a good experience that gave me significant exposure to the field I’m entering.

“In terms of leadership, my involvement has been extensive. For example, I started the Virginia Tech Engineering Transfer Club and became the president of the Student Government Association (SGA). This allowed me to immerse myself in a community that was naturally aligned with my field. Becoming a leader in clubs related to my interests felt like a natural progression into SkillsUSA.”

“NOVA gave me the opportunity. There was help and support from mentors and professors,” Maddie said. “It helped me realize my potential. It was a great opportunity.”

Alait Mesfune and Heidy Sandoval took first place in the Commercial sUAS Drone event.

“I just wanted to give a shoutout to Mary and Justin at the Fab Lab. Their mentorship was crucial for us in the competition,” Heidy said. “Without their help, we wouldn’t have made it this far. Also, a big thanks to NOVA for making it all possible; without their funding and resources, we wouldn’t have been able to participate in this amazing opportunity. They set us up for success by providing us with study guides and drone equipment. And SkillsUSA, sponsored by NOVA? It was a blast! It gave me something to look forward to this semester, and I was able to make new friendships along the way!”

The State Leadership Conference allowed students to use the technical knowledge acquired in the classroom to solve real-world problems and apply what they had learned, with coaching and advising from industry professionals, in a competitive environment. Now, they have the chance to represent NOVA on the national stage!

 

3D Printing, Architecture, Design Thinking, Digital Fabrication, Fabrication, Makerspace, Math, NOVA Fab Lab

Spotlight on NOVA Makers: Andy Polcha

Andy Polcha, a NOVA student with aspirations to become an architect, finds the Fab Lab a canvas for his Art History and Architectural Drafting class projects and an integral part of his educational journey.

 Utilizing the Fab Lab’s advanced F series printer, Polcha has been able to create intricate 3D plastic models. One notable project is a reliquary (which traditionally houses sacred relics) for his Art History class, crafted from an entire spool of plastic and refined with a sodium hydroxide solution to achieve a polished finish. Polcha’s reliquary cleverly splits in half to reveal a hidden compartment which holds a gem owl, a cherished gift from his aunt.

In addition, he has crafted a variety of models, including a gazebo, columns, arches, and doors. For his final project in Architectural Drafting, he designed a house in classical style.

Drawing inspiration from the legacy of Italian Renaissance architects such as Michelangelo, Bernini, and Palladio, he references Architectural Treatises to refine his designs. To bring his ideas to life, he navigates Blender, a free software he compares to playing a piano – where each key performs a distinct function and mastering them all is essential. “Blender is notorious for being difficult because it encompasses everythingーthe renderer, animation tools for crafting full 3D animated movies, compositing, texture work, and much more,” he explained.

He has also utilized the Fab Lab’s resources to print professional-quality photos for set designs, drawing inspiration from the works of Italian Renaissance architect Vignola. These photos were then used in a local community theater production, Miss Bennet: Christmas at Pemberley.

Currently pursuing an associate degree in General Education with aspirations for a bachelor’s degree in architecture, Polcha has always been passionate about building, a hobby that began in childhood with Lincoln Logs, Legos, and blocks. Despite early struggles with math that cast doubt on his potential as an architect, recent years have seen a significant boost in his confidence, largely due to his enthusiasm for Art History and Architectural Drafting courses.

After graduating from NOVA, Polcha aims to pursue a bachelor’s degree in Architecture at Virginia Tech, the University of Virginia, or the University of Nebraska-Lincoln.

Reflecting on his experience at NOVA, Polcha said, “I love it because everything you need is here. The math center has been very helpful. They have a counseling center. If you want to do well, you almost have no choice but to do well. You will be successful in some way.”

The Fab Lab is a world-class makerspace open to all NOVA students, faculty, staff, and the wider educational community. Its mission is to cultivate a comprehensive experience in the Digital Fabrication realm by providing access to cutting-edge fabrication processes, training in 3D modeling, and fostering a foundation in the principles of Design Thinking and creative problem-solving.

“Everybody at the Fab Lab is nice and personable. I enjoy being there because whenever you seek help, they’re always willing to collaborate and figure things out together,” he shared.

Design Challenge, Design Thinking, Fabrication, NOVA Fab Lab

Spotlight on a NOVA Design Challenge Award Winner

Tariq Aldalou, winner in the post-secondary division, brought in some middle eastern enrichment with his design.

Tariq triumphed in the Design Challenge by creating a unique musical instrument inspired by his origins in Damascus, Syria. He designed a Mini-Oud, a variant of the Arabic Oud, that resembles a lute.

Aldalou’s version, crafted from PLA (polylactic acid filament) using a 3D printer, measures 60cm by 30cm (an Oud traditionally measures 67cm by 36cm). It features lasercut wood hexagon sound holes and maintains the conventional 11 strings of a traditional Oud. To preserve its authenticity, he applied a matte finish and included dust remnants from the sanding process, also creating two smaller prototypes.

Encouraging participation, Tariq advises, “Join the challenge, even if you’re starting from scratch or your tools aren’t perfect. It’s all about learning and growing. My friends and I, despite time constraints, are eager to dive in, ready to embrace mistakes as part of our progress. We encourage everyone to get involved and explore, even with the simplest of ideas.”

Tariq initially got involved when he sought guidance for an engineering project from his physics professor, Francesca Viale. She recommended utilizing the resources at the Fab Lab.

After completing the NOVA Makers course on Canvas, Aldalou took an in-person class led by Kai Le, an evening support specialist. He also received aid from Mihai Ziu, a dual-enrolled high school student, in mastering the Tinkercard program and Autodesk Fusion 360 software.

Additionally, he took an online Zoom course taught by Ziu to become proficient in the Prusa slicer. Currently, he dedicates two evenings a week, from 5 pm to 9 pm, to his lab projects.

Aldalou shared, “I’m involved in various projects, including circuit design and signal transmission. I tend to procrastinate, but the deadline for the design challenge kept me focused.”

With the design challenge behind him, Aldalou is now focusing on a remote-controlled plane project, echoing his childhood passion for making and selling toy planes in Syria. In those days, he applied simple mathematics and basic materials like glue sticks, A4 paper, pens, scissors, and paper clips to bring his creations to life.

Pursuing degrees in engineering and math, Aldalou’s initial career aspirations leaned towards piloting. However, frequent relocations and a desire for family time shifted his focus to computer engineering, fueled by his love for math and experience in building computers in Lebanon.

He credits his NOVA success to professors like Viale and Chinthaka Hettitantri, his calculus instructor, and appreciates the ongoing support from his high school counselor, Michael Todd, and the Fab Lab team, especially Kai Le.

Aldalou aims to graduate from NOVA this year with associate degrees in engineering and math, planning to transfer to George Mason University for a bachelor’s degree in computer science. His ultimate goal is a PhD in mathematics, aspiring to make significant contributions to quantum computing.

 

Design Challenge, Design Thinking, Digital Fabrication, Fabrication, NOVA Fab Lab, STEM Awards

Design Challenge Winners Awarded

In early February, winning students for NOVA’s 5th bi-annual Design Challenge were honored at an award ceremony at the Fab Lab. The challenge this time was for middle school, high school, and post-secondary students to design and fabricate a unique musical instrument.

Mary Ratcliff, Fab Lab coordinator and organizer of this year’s challenge, said, “I didn’t realize I had put together the toughest challenge yet. Not only did I ask students to create a one-of-a-kind unique product, but I also required that it produce repeatable, predictable sounds.”

There were awards for participants at each school level, with NOVA students Ethan Cortes and Tariq Aldalou taking home the grand champion and post-secondary division titles, respectively.

Ethan Cortes from NOVA was named the Grand Champion with his innovative creation, the “Tri-Blown.” With a deep passion for brass instruments, Ethan designed an instrument that covers the full spectrum of brass sounds. Made from 3D printed PLA and tubing, the “Tri-Blown” can switch between three tubes and adjustable mouthpieces, emulating the deep resonance of a tuba, the rich tones of a trombone, and the bright notes of a trumpet—all in one instrument.

Cortes enthusiastically recommends the Design Challenge, noting his efforts to encourage participation among his STEM friends, despite their time constraints. He found the experience both enjoyable and educational, enhancing his skills in 3D printing and Autodesk Inventor design. “Winning aside, the experience has been incredibly valuable for my education and future. I’m grateful for being named the grand champion and look forward to involving my friends in the next event,” he said.

Tariq Aldalou, representing NOVA, clinched the Design Challenge title in the Post-Secondary Division with his innovative Mini Oud, made from 3D printed PLA and laser-cut wood. Tariq’s creation raises the bar for future competitions. Encouraging participation, Tariq advises, “Join the challenge, even if you’re starting from scratch or your tools aren’t perfect. It’s all about learning and growing. My friends and I, despite time constraints, are eager to dive in, ready to embrace mistakes as part of our progress. We encourage everyone to get involved and explore, even with the simplest of ideas.”

Sawyer Degregori and Trevor MacDuffee from Woodgrove High School were crowned the High School Division Champions for their creation, the “Double Quena.” Made from PVC, their design offers a contemporary twist on one of the oldest known instruments, the whistle, resulting in a flute-like instrument that has gained popularity within their school. Trevor shared, “All of the band students have really enjoyed playing it.”

Max Choe, representing Kilmer Middle School, was named the Middle School Division Champion for his creation, the “Air Keys.” Crafted from 3D printed PLA and integrated with microelectronics, this innovative instrument features small caps for the fingers. By flexing the fingers within these caps, users can produce sounds reminiscent of piano keys. The “Air Keys” stand out for their creative design, merging technology and traditional musical elements in a novel way.

The panel of judges for the challenge included Ilya Tëmkin, a professor at NOVA; Justin Owen, the NOVA IET CTE Coordinator; Chris Russell, Project Manager for the Information and Technologies division at NOVA; and David Tuohey, a Senior Process Engineer at BAE Systems in Manassas. BAE Systems has generously supported the design challenges through financial sponsorship since 2022.

Opened in January 2020, the Fab Lab stands as a premier makerspace welcoming students, faculty, staff from NOVA, and the broader educational community. It is dedicated to enhancing knowledge of digital fabrication by providing access to advanced fabrication techniques and 3D modeling training. The Fab Lab focuses on Design Thinking and problem-solving to foster innovation skills, launching a design challenge in Spring 2021 to encourage creative solutions to a specific issue.

The Next Challenge

Looking ahead to the next event, Physics Professor Elena Ziu and her son, Mihai, both avid NOVA Makers, will be lending their expertise to the upcoming spring design challenge. This challenge calls for participants to design a product to help improve the well-being of an animal.

Entries will be evaluated based on creativity, aesthetics, feasibility, and effectiveness. The competition is open to middle school, high school, homeschool, and post-secondary students, welcoming individual participants or teams of up to three.

The submission deadline is set for April 14. The Grand Champion will be awarded a Prusa MK4 3D Printer, while each Division Champion will receive a Prusa Mini+. For more details and to submit your entry, visit: https://www.nvcc.edu/academics/divisions/iet/fablab.html.

3D Printing, Design Thinking, Fab Lab, Fabrication, Laser Cutting, Makerspace, Making, NOVA Fab Lab, NOVA Makers

Fab Lab Jan 2024

Fab Lab Offerings

NOVA Makers

NOVA Makers is a membership program, which opens the NOVA Fab Lab to NOVA Students, Faculty and Staff to work on personal projects during our Open Labs.

How does it work?

  1. Enroll in the NOVA Makers Course on Canvas.
  2. On Canvas, pass the online Safety Orientation Certification and fill out the release form, which will make you an official member!
  3. Come-in during open lab hours to use machines and equipment. If it is your first time visiting or you need some help, ask a NOVA Fab Lab staff member for assistance.

Membership Fee

NOVA Makers is free for NOVA students, faculty, and staff.

NOVA Makers Open Lab Hours

Monday | 5pm – 9pm
Tuesday | 1pm – 5pm
Wednesday | 1pm – 5pm
Thursday | 5pm – 9pm
Friday | 9am – 12pm, 5pm – 9pm

Product Design Incubator:

Do you have a brilliant idea for a new product? The NOVA Fab Lab is hosting a Product Design Incubator for NOVA students to learn design thinking, develop entrepreneurial skills, and prototype and build a product at the NOVA Fab Lab.

PDI participants will:

  • Learn entrepreneurship skills during 6 spring workshops.
  • Design and protype a product during a summer product design incubator.
  • Pitch a product to regional entrepreneurs
  • Receive a $3000 stipend for completion

You can complete a apply PDI application at fablab.novastem.us/PDIapply

PDI is possible thanks to a National Science Foundation (NSF) Grant.

 NOVA’s Junior Makers program creates a fun, social environment for our youngest generation of makers to be introduced to fabrication and to build confidence in their STEM and problem-solving skills!

We offer a wide range of topics and activities for 4th-8th grade students to create a unique project with their parent or guardian.

Spring 2024 sessions are now available on Saturday mornings from 9:00 a.m. – 12:00 p.m. For full details and registration, visit fablab.novastem.us/JrMaker

Activities:

February 10 – Casting Chocolate Legos (Vacuum Forming)

 February 24 – Soft Circuit Creatures (Circuitry & Hand Sewing) 

 March 9 – Build a Mini Greenhouse (Wood Working & Vacuum Forming)

March 23 – Animatronics Stuffed Animal (Coding & Microelectronics)

 April 6 – 3D Print a Monster (Clay Modeling & 3D Printing)

 April 20 – T-Shirt & Jewelry (UV Printing & Laser Cutting)

 May 4 – Build a Birdhouse – NEW! (Wood Working and Painting)

 May 18 – Stomp Rockets – NEW! (Design Thinking and Fabrication)

 June 1 – Laser Cut Airplanes – NEW! (Laser Cutting)

 June 15 – Sew a Custom Handbag – NEW! (Machine Sewing)

ATE PI Conference 2023, Bridge Programs, Career & Technical Education, Conferences, Data Center Operations, DCO PD NSF Grant, DCO Tech NSF Grant, Design Thinking, Digital Fabrication, Externships, Fabrication, In-Demand Technology Pathways, Makers By Design NSF Grant, PDI NSF Grant, Product Design Incubator (PDI)

NOVA IET Highlights 4 NSF Grants at ATE PI Conference

Our team was on-point with presentations and exhibits at the ATE Principal Investigators’ Conference #ATEPI in Washington, D.C. this week, extolling the various National Science Foundation (NSF) funded grants that have provided us with vital avenues to expand technical education to help meet the need to fill #InDemandTech jobs and careers.

Northern Virginia Community College staff and faculty Josh Labrie, Natasha Schuh-Nuhfer, Richard Sewell, Cameisha Chin, Chris Russell, Jim Crane, and Thomas (TJ) Ciccone, (VP STACK Infrastructure) were on-hand to present and highlight 4 grants at the conference:

DCO PD (Data Center Operations Program Development), intended to raise awareness for the national need for data center operations education and to increase capacity for DCO education at community colleges and technical colleges around the nation.

DCO Tech (Data Center Operations Technology Training), designed to increase regional capacity for training in Engineering Technology and Data Center Operations through expanded recruitment, employment training, and increased collaboration between industry, K-12 educators, and faculty.

MBD (Makers By Design), created to strengthen the engineering technology pathways by providing professional learning for K-12 teachers, running digital fabrication summer camps, and hosting design challenges.

PDI (Product Design Incubator), established to train groups of community college students through a product design challenge, integrating entrepreneurship training and design thinking to guide students from initial ideation through the prototyping and pitch processes.

Read more about these grants and opportunities for fellowships, training, and more at https://lnkd.in/gyGpU22v

The ATE PI conference brings together more than 800 NSF ATE grantees and their project partners to focus on the critical issues related to advanced technological education. Conference participants represent community colleges, business and industry, secondary school systems, and four-year colleges covering projects in a wide variety of areas, such as information technology, engineering technology, micro- and nanotechnologies, chemical technology, biotechnology, and others.

American Association of Community Colleges

#DataCenterOperations #DCO #DesignThinking #Fabrication#Entrepreneurship

3D Printing, Community Partnerships, Design Challenge, Design Thinking, Fab Lab, Fabrication, Makers By Design NSF Grant, NOVA Awards, NOVA Fab Lab, STEM Awards

Spring Fab Lab Design Challenge Winners Awarded

Congratulations to the winners of the Spring ’23 NOVA Fab Lab Design Challenge!

The theme for this semester was Upcycling, where we challenged college, high school, and middle school students to use their innovative skills to design a product that reuses discarded objects or materials to create a product of usefulness and quality.

Grand prize winners Anirudh Holavanahalli, Rohan Matta, and Ajay Penugonda designed tires into a functional bookshelf, called “HigherTire”. They were awarded $1000 to split and their product was fabricated by the Fab Lab staff.

Anirudh Holavanahalli reflected “I like the concept of the design challenge and I’m also happy with the design that we as a team created. We reused old tires and added some wood and mechanics. I really like how the design looks, it’s hard to create. [The fabrication] looks exact and identical.

Fellow grand champion Rohan Matta added “I really like the design challenge because you don’t really see these types of upcycle designs, where it’s not just about how cool it looks. I never thought the final product would come out this good.”
Northern Virginia Community College students were well represented in the post-secondary division. Champion Makayla Draper participated in her second design challenge, also winning last Fall, and said she enjoyed “the theory aspect of this challenge.” Fellow NOVA compatriot Joe Le Sage also enjoyed the challenge, saying “it was fun to participate. I needed an excuse to design something and this was a good excuse.”

Mary Ratcliff, one of our Fab Lab Coordinators, started at NOVA in the fall and from week one was involved in conceptualizing the upcycling idea for the challenge and spearheading the logistics of communicating with participants and fabricating the product alongside Fab Lab Coordinator Richard Sewell and technician David Burn.

Ratcliff said “the Spring Design Challenge Awards Ceremony was a celebration of creativity, innovation, and resourcefulness. Winners from middle school, high school, and post-secondary divisions were honored for their imaginative, yet practical applications of upcycling. Wood pallets, CDs, and plastic bottles were just a few of the transformed materials incorporated into the winning designs. Congratulations to all Spring Design Challenge participants!”

One of the judges, John Hicks, owner of Fillagreen, loved the sustainability potential for upcycled products and reflected on his involvement:

“It was a great experience to see the creativity and thought leaders in today’s students. I look forward to seeing the great positive impact these participants will make on the world! Sustainability is within reach and is attainable through small steps.”

Thank you to our sponsors and community partners BAE Systems, Inc., Micron Technology, and Fillagreen as well as our judges John Hicks, David Tuohey, and Jim Crane.

We will be announcing our next Fab Lab Design Challenge in the Fall. For updates sign up for our monthly IET Newsletter at newsletter.novastem.us

#WeDoSTEM #DesignThinking #Upcycling

3D Printing, Career Skills, CTE, Engineering Design Challenge, Fab Lab, Fabrication, Industry Partnerships, NOVA Fab Lab, STEM Awards

Fall Design Challenge Winners Awarded

 

The NOVA Fab Lab held an in-person awards ceremony on Friday, February 26th, to recognize the Fall 2022 Design Challenge winners. Winning students received their certificates and prizes, networked with judges and sponsors, and toured NOVA’s state-of-the-art Fab Lab after the event, where the challenge submissions were on display.

The Fab Lab holds the Design Challenge twice a year, so this ceremony was to honor students who participated in the Fall 2022 event. (The Spring 2023 challenge is soon to be announced). Of the two challenges each year, one is geared more towards design and the other is focused more on fabrication.

The Fall 2022 challenge was for middle school, high school, or college students to fabricate a replica of their favorite science fiction prop, which proved to be a popular topic. As scientists, artists, engineers, and inventors the Fab Lab staff believe the foundation of prop making, especially in science fiction requires a seamless blend of innovation, problem solving, creativity, and craft.

Students submitted their designs and design process online, then submissions were narrowed down to a final number of select projects. From there students fabricated their own props and brought them in to the Fab Lab, where winners were selected from a panel of industry judges.

There were 3 categories for award winners: College/University, High School, and Middle School. First place winners in each category received $250 plus a 3D-Printer and accessories. Second-place winners received $250, and third-place winners took home a $100 prize.

Middle School Winners:

1st Place: Max Choe, Kilmer Middle School.
Submission: “Drill to the Upside Down” from Stranger Things (3D-printed).

2nd Place: Christopher Jones, Robinson Secondary School.
Submission: Luke Skywalker’s Lightsaber from Star Wars: A New Hope (3D-printed).

3rd Place: Henry Eckholdt, Saunders Middle School.
Submission: Imperial Star Destroyer from the original Star Wars trilogy (3D-printed).

High School Winners:

1st Place: Jason Armstrong, Home School.
Submission: The Flux Capacitor from Back to the Future (Fabricated from Wood, Acrylic, and PVC),

2nd Place: Mihai Ziu, Home School.
Submission: Iron Man Mark 42 Helmet from Iron Man 3 (3D-Printed).

3rd Place: Jack Register, Manassas Park High School.
Submission: Marty McFly’s Hoverboard from Back to the Future 2 (Mixed Media).

College Winners:

1st Place: Bruce Escalante, NOVA.
Submission: The Lament Configuration Box from Hellraiser (Fabricated from Wood).

2nd Place: Makayla Draper, NOVA
Submission: Luke and Yoda’s Dagobah Lamp from The Empire Strikes Back (3D-Printed, Acrylic).

3rd Place: Sunmeet Maheshwari, NOVA
Submission: Thor’s Hammer from Avengers: Endgame (3D-printed, Leather).

Honorable Mention:
Alek Merkt, Stone Bridge High School
Stuti Aryal, Woodbridge Senior High School
Rian Doyle, Washington-Liberty High School
Christopher Robinson, NOVA

NOVA student and College division winner Bruce Escalante said “It was a really fun challenge, it helped me learn about myself and my abilities. It definitely helped me to be more problem-solving.”

Fellow NOVA student and second-place college division winner Makayla Draper reflected that the Design Challenge “allows you to think out-of-the-box and use techniques that you are getting from school. It’s a really good learning experience.”

Sunmeet Maheshwarim, another NOVA Design Challenge award winner, added “It’s one of the amazing competitions which gives you experience on the engineering side and also creativity.”

Design Thinking and creative solutions to common challenges are a prominent feature in STEM education and the technology workforce, making the Design Challenge a touchstone for talented young minds to generate ideas in an equitable way.

The NOVA Fab Lab’s mission is to decrease the growing skills gap in the digital fabrication arena by providing students a more holistic fabrication experience, including access to the most advanced processes, training in 3D Modeling and design, and a foundation in the principles of design thinking and creative problem solving.

“One of the Fab Lab missions is to empower students to think and fabricate in unison and help them unlock their potential to recognize and solve complex problems” said Richard Sewell, NOVA’s Fab Lab Coordinator.

Sponsors for the Design Challenge were BAE Systems, Micron, and Lockheed Martin.

More information about the Spring 2023 Design Challenge will be available on the NOVA Fab Lab page by mid -March, as well as on our Twitter, Facebook, and Instagram pages. #WeDoSTEM #DesignThinking

Design Thinking, Fabrication, Fellowships, NSF Grant, Product Design Incubator, Product Design Incubator (PDI), Professional Development

Apply For Paid Design Centered Programs

Product Design Incubator:

Do you have a brilliant idea for a new product? The NOVA Fab Lab is hosting a Product Design Incubator for NOVA students to learn design thinking, develop entrepreneurial skills, and prototype and build a product at the NOVA Fab Lab.

PDI participants will:

  • Learn entrepreneurship skills during 6 spring workshops.
  • Design and protype a product during a summer product design incubator.
  • Pitch a product to regional entrepreneurs
  • Receive a $3000 stipend for completion

You can complete a apply PDI application at fablab.novastem.us/PDIapply

PDI is possible thanks to a National Science Foundation (NSF) Grant.