Category Archives: NOVA Makers

Design Challenge Winners Honored at Fab Lab

“You won’t believe the energy and atmosphere you’ll experience at the Fab Lab. Watching young people design, fabricate, and create makes me feel optimistic about our future and humanity.”
~ Elena Ziu, NOVA Physics Professor


In early May, students who emerged victorious in NOVA’s 6th biannual Design Challenge were honored at an awards ceremony held at the Fab Lab. This year’s challenge tasked middle school, high school, and post-secondary students with designing products to improve the well-being of animals.

Entries were evaluated based on creativity, aesthetics, feasibility, and effectiveness. The competition welcomed middle school, high school, homeschool, and post-secondary students, allowing both individual participants and teams of up to three.

David De Costa, a student from Bishop Ireton High School, earned the grand champion title with his innovative “FoxWatch.” Recognizing the essential role that foxes play in the ecosystem and the dangers they face from fast-moving vehicles, David designed a device to help protect them. “I came up with this idea after noticing all the dead animals on the side of the road. I was inspired to create something to prevent that, and I hope my design will succeed,” David explained.

The “FoxWatch” features two concave parabolic mirrors: one shaped like a fox and the other resembling a traditional street warning sign. These mirrors reflect the headlights of oncoming cars to the sides of the road, especially at night when foxes are most active. The reflected light aims to momentarily dazzle the fox with brightness until the vehicle has passed. This system also enhances the visibility of foxes and other animals for drivers, thereby creating a safer environment for all.

As the grand champion, David received a Prusa MK4 3D printer, while the division champions were each awarded a Prusa Mini+ 3D printer.

Hauris Choudhry, representing NOVA, won the College Winner title with his creation, “HexaHive,” designed to promote honey bee habitats. Given the critical role honeybees play in the ecosystem and agriculture, and the challenges they face due to declining populations, Hauris crafted a compact and affordable 3D design of a bee colony. He modeled it after the traditional commercial bee box but included additional features. “I came up with the idea while driving through downtown Fairfax. I noticed all the apartments without backyards and thought a bee box could be a way to bring nature to the balconies,” Hauris explained.

Sean Fajardo from West Springfield High School won the High School Winner award for his “Bird Blocker” design, which aims to reduce the millions of bird deaths annually due to collisions or electrocutions. As urban development and deforestation displace birds, they are forced to nest in hazardous areas like power lines and wind turbines.

Sean’s design, made from wood and reflective metal, is cost-effective and easy to assemble. The “Bird Blocker” is placed between power line conductors to deter birds from landing, thanks to the reflective surface, encouraging them to relocate to safer areas. “I’m surprised that I won since my design is simple and can easily be made with wood, but maybe that’s what makes it a good design,” Sean said.

Middle School Winners Avery Woods and Marla Bud from The Potomac School devised “NailedIt!” after surveying classmates who own dogs about nail trimming, a task many dogs dislike, including Marla’s. They designed a clear, plastic box with a piece of sandpaper on top. Dogs scratch the top to reach a treat inside, which files their nails in the process.

Hudson Walker from the Academies of Loudoun High School received an honorable mention for his “Turtle Tunnel.” This design consists of two quarter-circle pieces that can be joined to form a safe tunnel for baby turtles traveling from land to sea, protecting them from predators and guiding their path. “I focused on the feasibility aspect of the design,” Hudson explained. “There are many coasts worldwide, so I aimed to create something affordable that can be mass-produced anywhere with a very simple design.”

Judges included Gillian Backsu, Ph.D., a NOVA biology professor; David Tuohey, a senior process engineer at BAE Systems in Manassas; and Dr. Bonnie Lefbom, a scientist, leader, and philanthropist.

Physics Professor Elena Ziu and her son Mihai, both avid participants in the NOVA Makers community, along with the Fab Lab staff, supported students throughout their design challenge journey. A big thank you to them, the judges, and our sponsor, BAE Systems!

NOVA Students Showcase Award Winning Projects at the Fab Lab

The Fab Lab Showcase Exhibition was held on May 10 at the Trailside Atrium on the Manassas Campus. The event featured a wide array of projects by talented NOVA Makers, including engineering, art, and SkillsUSA students. The showcase demonstrated the creativity and technical skills of NOVA Makers, supported by the resources and collaborative spirit of the Fab Lab team.

Student highlights included:

Projects from Bryan Jimenez and Mihai Ziu, who are both NOVA Makers and Fab Lab employees:

Bryan created a BMO character inspired by Adventure Time. “I wanted to use my Raspberry Pi for an interesting project, so I decided to use the 3D printer in the Fab Lab to create something useful,” he shared.

Mihai has created many projects in the lab, including 3D-printed rocket parts and laser-cut kaleidoscopes. “I’m part of the Team America Rocketry Challenge. Certain parts need to meet specific requirements, so I use the 3D printer. I also use a machine to create stickers for my projects,” he said.

Designs from engineering students Ryan Malatesta, Julious Figueroa, Sherina Williams, Shane Beasley, Erick Moreno, and Gabriel Cohen:

Ryan, a member of the Engineering Club, is building a C-130 aircraft with several club members. They’ve been using a CNC machine in the Fab Lab. “Since we’re trying to create curves and different shapes, it’s been challenging. It’s a difficult process, but the Fab Lab team has been helping us,” he explained.

Julious designed a Wireless Power Transfer Through Electromagnetic Induction. “The idea came from a class prompt about wirelessly charging a phone with a shirt,” he explained.

Sherina, Shane, Erick, and Gabriel built a Vertical Lift Bridge-Track Tower. “Our project is a vertical lift bridge designed to adjust to a boat’s height. The motors lift using two pulleys with equal wiring on both sides, ensuring simultaneous movement. We encountered several problems but found solutions,” Sherina said.

Projects from NOVA Makers Nguyen Phuc Be and Rayna Roades:

Nguyen fabricated his Kayn HeartSteel Cosplay costume entirely in the Fab Lab. “One day my physics professor took us on a tour of the Fab Lab. Afterwards, I became a NOVA Maker and have learned a lot in the Fab Lab,” he said. Nguyen won the People’s Choice/Favorite Project and received $50 Fab Lab credit for future projects.

Rayna said, “All the adults in the Fab Lab, engineering, and STEM department have been so helpful. I enjoy collaborating, especially in places like the Fab Lab. Even though I’m still learning, like with 3D printing, I find it exciting. Whenever I need help, there’s always someone willing to assist, and I’m more than happy to return the favor by helping others with their projects.” Rayna designed a Cyborg Hand, Arcane Tree, and Forest Wonders.

Artwork from Dakota Rhodes, Madeleine Walter, Danny Fonseca, and Diana Maida:

Dakota, who is taking computer science classes and wants to get into robotics, shared, “I’d like to use my art skills to create robots and AI programs. I’m passionate about the environment and aim to develop a program that monitors and counteracts pollution. The Mechanization of Earth represents environmental preservation and the impact of technology on the planet,” he added.

Madeleine and her mom, a seamstress, designed a wearable art piece using the vinyl printer and created The Goblin using the 3D printer in the Fab Lab. “I’ve found I really like using the Fab Lab and doing all that kind of stuff, so I might do some physical art, too,” she said.

Danny shared, “I made my 3D art piece in the Fab Lab. I called it “Embrace” because it’s about embracing the ugly parts of yourself.”

Diana utilized a 3D printer in the Fab Lab to create her project, Sãkúron from Hêlslìā. “These are all things that I’ve created in my head,” she said.

SkillsUSA members: Lauren Traversa, Mateo Aguilar, Nyan Prkash, Heidy Sandoval, Alait Mesfune, Nick Cowen, Jonathan Solomon, Kanykei Korosheva, Maddie Gebremichael, and Ben Yam. (Several of these teams won gold at the Virginia State Leadership Conference and are heading to nationals).

Lauren, Mateo, and Nyan designed and fabricated their Automatic Dog Trainer for the SkillsUSA competition. They also submitted it to the Fab Lab’s design challenge. Lauren explained, “We didn’t include CAD designs, only pictures, which weren’t specific enough about the design and implementation. That was our mistake. We were so busy that we submitted it too quickly.”

Heidy and Alait submitted their commercial drone. They designed a course that replicated the state course, complete with different pads, balls, and hoops. “Mary and Justin helped us a lot in the Fab Lab,” Heidy said.

Nick designed a Papi-Beetleweight combat robot and Lego Battlebots. “I used the Fab Lab’s superior printers to 3D-print components and make aluminum sides for the robots. I made one robot almost entirely in the Fab Lab, and it competed well in a competition. The Fab Lab printers are so much better than what I have at home,” he shared.

Jonathan designed an Augmented Reality: A Way to Measure Without a Ruler. “The Fab Lab team helped so much with 3D printing. I had never used Fusion 360 or 3D printed anything before this. I couldn’t have done this project without them,” he shared.

Kanykei, Maddie, and Ben created an RC Airplane. Kanykei said, “The equipment and materials in the Fab Lab were very useful for our project.”

Professor Westerhoff also participated in the showcase with a project he designed for students in his Calculus 1 and Calculus 2 honor classes. “Inspired by a book on airfoils, I designed a project to connect calculus concepts with real-world applications,” he explained. “This project helped students see the practical application of calculus and enhanced their understanding of integral calculus and numerical methods,” he added.

Fab Lab Jan 2024

Fab Lab Offerings


NOVA Makers

NOVA Makers is a membership program, which opens the NOVA Fab Lab to NOVA Students, Faculty and Staff to work on personal projects during our Open Labs.

How does it work?

  1. Enroll in the NOVA Makers Course on Canvas.
  2. On Canvas, pass the online Safety Orientation Certification and fill out the release form, which will make you an official member!
  3. Come-in during open lab hours to use machines and equipment. If it is your first time visiting or you need some help, ask a NOVA Fab Lab staff member for assistance.

Membership Fee

NOVA Makers is free for NOVA students, faculty, and staff.

NOVA Makers Open Lab Hours

Monday | 5pm – 9pm
Tuesday | 1pm – 5pm
Wednesday | 1pm – 5pm
Thursday | 5pm – 9pm
Friday | 9am – 12pm, 5pm – 9pm


Product Design Incubator:

Do you have a brilliant idea for a new product? The NOVA Fab Lab is hosting a Product Design Incubator for NOVA students to learn design thinking, develop entrepreneurial skills, and prototype and build a product at the NOVA Fab Lab.

PDI participants will:

  • Learn entrepreneurship skills during 6 spring workshops.
  • Design and protype a product during a summer product design incubator.
  • Pitch a product to regional entrepreneurs
  • Receive a $3000 stipend for completion

You can complete a apply PDI application at fablab.novastem.us/PDIapply

PDI is possible thanks to a National Science Foundation (NSF) Grant.


 NOVA’s Junior Makers program creates a fun, social environment for our youngest generation of makers to be introduced to fabrication and to build confidence in their STEM and problem-solving skills!

We offer a wide range of topics and activities for 4th-8th grade students to create a unique project with their parent or guardian.

Spring 2024 sessions are now available on Saturday mornings from 9:00 a.m. – 12:00 p.m. For full details and registration, visit fablab.novastem.us/JrMaker

Activities:

February 10 – Casting Chocolate Legos (Vacuum Forming)

 February 24 – Soft Circuit Creatures (Circuitry & Hand Sewing) 

 March 9 – Build a Mini Greenhouse (Wood Working & Vacuum Forming)

March 23 – Animatronics Stuffed Animal (Coding & Microelectronics)

 April 6 – 3D Print a Monster (Clay Modeling & 3D Printing)

 April 20 – T-Shirt & Jewelry (UV Printing & Laser Cutting)

 May 4 – Build a Birdhouse – NEW! (Wood Working and Painting)

 May 18 – Stomp Rockets – NEW! (Design Thinking and Fabrication)

 June 1 – Laser Cut Airplanes – NEW! (Laser Cutting)

 June 15 – Sew a Custom Handbag – NEW! (Machine Sewing)

Fab Lab Activities in November

Sign Up For Our November Workshops!

Sewing Machine 101
Do you want to learn how to use a sewing machine? We can teach you how! Bring your sewing machine or learn on one of ours. In this workshop, we will show you how to use a sewing machine from winding a bobbin, to threading your machine, to sewing your first project – a drawstring bag. You’ll leave feeling confident that you can sew on your own!
Mon 11/15: 6:00-8:30 pm
Click HERE for more info and to register.


STEMinars

Dominating our Design Challenge Series
College students, high school and middle school students from all academic disciplines and backgrounds are encouraged to enter the Fab Lab Design Challenge that will be released in February 2022.  The Challenge is sponsored by our industry partner, BAE Systems, and all sessions are offered free of charge.  Although the challenge’s mission is to inspire innovation in fabrication, we want those with great ideas to participate, regardless if they have little to no experience on these topics.  To support applicants, we are offering the following prep session:

Dominating our Design Challenge: Using Design Thinking
This virtual session will explain the five steps of Design Thinking to provide participants with a repeatable process for moving an idea to a functioning solution. The session will include examples of Design Thinking best practices, virtual team exercises in brainstorming, and a reference guide.  Free and virtual format via Zoom.  Two session choices:
Mon 11/29: 6-8pm (Click HERE for more info)
Thurs 12/9: 6-8pm (Click HERE for more info)

Dominating our Design Challenge: Learning the Tools
Whether it is turning a digital design into a 2D, 2.5D or a 3D model, or building a physical model from scratch, this in-person session will focus on four common fabrication technologies (laser cutting, additive manufacturing-3D printing, CNC routing, & plastic thermoforming) that can be used to bring your idea into physical space.  This session focuses on the strengths and weaknesses of each of these different processes and how they can be used in rapid prototyping.  Participants will be able to see equipment demonstrations of how each process works.  Free and in-person at the NOVA Fab Lab (Manassas campus).
Mon, 12/6: 6-8pm (Click HERE for more info)
Thurs 12/16: 6-8pm (Click HERE for more info)


NOVA Makers
NOVA Makers is a program at the NOVA Fab Lab in which members can use the lab to work on personal projects, participate in regional/national design challenges, and/or gain more skills in a Maker community setting. Currently the technologies available for projects are additive manufacturing (3D printing), laser cutting/engraving, and hand tools.  A NOVA Fab Lab membership, a safety and orientation training, and machine specific certifications are provided and required as part of this program.  Membership is open to NOVA college students, faculty & staff, and high school students.  Find more information at www.nvcc.edu/systemic/fablab.html